Complete packaging systems.

Coordinate the retail pack, supports, branding and outer carton around the product and its journey to the customer.

Discuss your projectExplore packaging

Overview

Start with the whole pack.

Connect the product, presentation and shipping needs in one discussion.

Bring the product, the intended presentation and the shipping arrangement. Then agree which components are needed and who will take care of each one.

Review the division of work

Project view

Work from the product outward.

Follow the connections between the layers that apply to your project.

  1. Product

    Start with the size range, quantity and the way the product will be handled.

  2. Primary pack

    Check the space around the product, its support and how the pack closes.

  3. Support pieces

    Check how pads, inserts or dividers meet both the product and the pack.

  4. Label or sleeve

    Check the available area, attachment and access to the closure.

  5. Presentation box

    Check the assembled pack, opening sequence and space for any extras.

  6. Shipping carton

    Check the complete arrangement, orientation, count and space between packs.

Use only the layers your product needs. A change to one part can affect the fit or arrangement of the next.

Process

Check where components meet.

Look at clearances, support, closure and stacking between adjacent layers.

Product and support
Check where the product sits, what touches it and whether an insert changes the closure.
Pack and branding
Place labels, sleeves and cards around the opening, product view and information you need to keep visible.
Inner and outer pack
Compare the assembled dimensions, insertion and removal, then check the arrangement with the actual components.

Use the views below to discuss component details. Confirm fit with the dimensions and samples for your own pack.

Inner and outer pack interfaces

6 photos
Clear bayberry packs and a bottle fitted into insulated outer boxes.
An open insulated box with two labelled bayberry packs and a bottle.
A worker sorts fruit beside a table of filled bayberry trays.
Bayberries and a clear gift pack displayed beside printed product packaging.
Bayberries placed in a white insert with individual compartments.
Small orange fruits arranged in white compartment trays.

Overview

Use a complete-pack reference.

Compare the examples, then review the actual dimensions and components required for your project.

Complete packaging system

Bayberries arranged individually in a white insert inside a clear tray.

Start with the reference closest to your product and presentation. Identify what stays the same, which component changes and what the connected parts need to fit.

These are separate packaging references. Their parts, dimensions and supply scope need to be reviewed for your project.

Premium fruit packaging system

18 photos
Rows of bayberries in individual white tray compartments before packing.
A labelled clear bayberry pack inside an insulated outer box.
Labelled bayberry packs arranged in open insulated boxes.
Bayberry-filled trays lined up on a packing rack.
Pairs of clear bayberry packs and a bottle arranged in insulated boxes.
A hand holds a white tray with individually separated bayberries.
Two labelled bayberry packs stacked inside an open insulated box.
A clear labelled bayberry pack above rows of filled white trays.
Show 10 more photos
A packing table lined with open insulated boxes containing bayberry packs.
Two clear bayberry packs and a bottle fitted inside an insulated box.
A long packing table covered with bayberries in individual tray compartments.
A packer sorts bayberries beside rows of filled compartment trays.
Workers prepare bayberries at a table covered with filled white trays.
A white insert separates bayberries in individual round compartments.
Rows of filled bayberry packs positioned inside open insulated boxes.
Close view along rows of bayberries separated by white tray inserts.
A hand holds a bayberry above baskets and packing trays.
A filled bayberry tray beside loose fruit and a sorting basket.

Overview

Plan the pack inside the shipping carton.

Carry the assembled pack into its next handling step.

  • Set the number and orientation of complete packs in the outer carton.
  • Check space for supports, dividers and the carton closure.
  • Review the packing and unpacking order with the actual components.
  • Keep the carton dimensions, count and packing notes with the complete-pack version.

The examples below show packing arrangements to discuss. They do not establish the shipping performance of a different pack.

Pack-out

4 photos
Clear fruit packs with printed paper sleeves around their centres.
Two fruit packs showing their clear lids, individual inserts and paper sleeves.
A worker sorts bayberries from large baskets at a packing table.
Fruit gift packs with clear windows arranged in the back of a vehicle.

Project view

Agree who handles each part.

Set the development, supply and sample-review scope together.

Agree the work for each component
WorkReview with A BOXConfirm for your project
Structure and toolingProduct fit, component interfaces and the proposed development scope.Which parts A BOX will develop or supply, and the versions to review.
Artwork and added componentsDimensions, placement and how the parts meet.Who supplies the artwork, labels, sleeves, inserts or outer boxes.
Samples and assemblyThe sample arrangement, observations and changes to resolve.Who provides the product and components, and who confirms the complete pack.

Agree the supply scope component by component; coordinating a complete pack does not mean every part is made by the same factory.

Process

Keep one complete-pack version.

Keep drawings, artwork and packing notes tied to the same complete-pack version. If a part changes, review the connected parts before confirming the next sample.

See the final confirmation checks

Overview

List the parts of your pack.

Use a blank checklist to describe each component and its place in the assembly.

Name the component
Record its reference and quantity in one complete pack.
Describe the connection
Note the part it fits with, its orientation and the assembly order.
Agree responsibility
Confirm who designs, supplies and checks that component.
Identify the version
Keep the drawing, artwork or sample reference with the open question.

This is a blank discussion checklist. It does not calculate quantities or confirm a supply list for your project.

Download the blank checklist (.txt)

Questions

Questions about the complete pack.

Does every component need to come from A BOX?

Agree the source of each component. Include anything supplied by your team or another supplier so its dimensions and assembly can be reviewed with the pack.

Can we start before every dimension is final?

Start with the product, an available pack or reference, and the presentation or handling change you need. Identify the measurements still needed during the discussion.

What should we review in a complete sample?

Review the real product with the agreed components, how they are assembled and how the complete pack fits into the outer carton. Record the conditions and observations that matter to your project.

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Discuss the whole pack.

Bring the product, retail presentation and shipping requirements into one conversation.

Start a packaging brief
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