Pack proof method

From product brief to production.

Review the structure, sample and packing method in a clear sequence before moving into production.

Define the brief

Your product and packing route

A clear starting point

Project inputs

Start the review together.

One useful question is enough to begin.

  1. You bring

    The product, an available pack or reference, and the main change you need.

  2. A BOX reviews

    The fit, packing conditions and connected components with you.

  3. Agree the next step

    Identify what the first drawing or sample needs to answer and what remains open.

Start with what you have. Measurements and other details can be added as the question becomes clearer.

Define

A designer reviews a tray model on a desktop computer.

Development examples

3 images
Technical drawing showing top views of a rectangular tray, lid and compartment insert.
Technical drawing showing side profiles and dimensions of a tray and lid.
Exploded technical drawing of a lid, compartment insert and rectangular tray.

Review the fit

The pack and its mating parts

Details to check in a sample

Overview

Develop the fit.

Review the format, dimensions, support, closure and material direction around the product.

Bayberries placed in a white insert with individual compartments.

Fit

Bayberries placed in a white insert with individual compartments.

Try the sample

Try the sample

The real product and intended use

Recorded feedback and changes

Overview

Try the sample.

Check filling, closing, handling, stacking and carton arrangement in the intended conditions.

Clear bayberry packs and a bottle fitted into insulated outer boxes.

Test

Clear bayberry packs and a bottle fitted into insulated outer boxes.

Sample versions

3 images
Small orange fruits arranged in white compartment trays.
Clear fruit packs with printed paper sleeves around their centres.
Two fruit packs showing their clear lids, individual inserts and paper sleeves.

Overview

Record the changes.

Keep the drawing, sample and observations together when a dimension or feature changes.

Sample version comparison

5 images
Clear fruit containers, stacked trays and loose fruit on a white background.
Fruit container samples showing stacked trays, closed packs and loose fruit.
Stacked round and rectangular food containers with fruit and snacks.
Printed and plain clear cups with a range of coloured drinks.
Unfilled clear cups, tubs and separate lids in several shapes.

Prepare the handoff

The agreed sample and revisions

A defined production version

Process

Confirm one production version.

Review the sample and its agreed files together before the run.

  1. Identify the sample and drawing version being confirmed.
  2. Confirm the material, dimensions and any agreed artwork.
  3. Review the sample observations and any remaining changes together.
  4. Confirm the filling, assembly and outer-carton instructions that apply.

Keep these files with the same approved version. When a component changes, identify the affected files and agree what needs another check.

Use the sample approval record

Approved release

A worker sorts bayberries from large baskets at a packing table.
Fruit gift packs with clear windows arranged in the back of a vehicle.

Release

An elevated view of the factory production line and marked walkways.

Next step

Read the scope of each document.

Use the drawing or record for the product and conditions it describes.

Read the named product, material or sample, the version and the conditions covered by each document. Discuss how those details relate to the pack you will use.

A drawing describes a design. A material document or a test record covers its stated scope. Confirm the checks needed for the assembled pack with your own product.

Start with your product.

Share the product and the question you need to resolve first.

Start a packaging brief
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